laser cut door plaque initial
Small laser cut door plaque

This is a quick and easy way to make a personalised door plaque for children (or yourself!).

As mentioned previously in an earlier post, this is the start of an “A-Z” resource of laser-cutting business tips and information. We’re starting with ‘Alphabet’ because there are so many ways to personalise objects with a laser cutter, and this is a great way to start earning money with your laser machine.

If you’re interested in creating your own designs then Pinterest  is great for picking up inspiration from the different types of door plaques …

search results for alphabet door plaque
Pinterest search results

… but in the meantime here is a quick project if you are looking for instant gratification 🙂


1) Download the free .pdf file below, of “Alphabet Door Plaque”. (If necessary, copy or import the designs into your blank file ready for cutting.)

alphabet door plaque – LaserSister 20171113

alphabet door plaque - laser cut initial shield
screenshot of “alphabet door plaque” file

2) Create your required (capital) letter of the alphabet in whichever font you prefer. (The “K” in the sample file happens to be in a Jasmine font, but please do experiment with your own; maybe the child you have in mind deserves a more delicate, refined-looking font, or perhaps they are more of a straightforward sans-serif person?)

laser cut initial letter free project
e.g. of selecting different letter and font

3) Make sure the letter you just created has got an “hairline” width of outline, and preferably no colour filling (this is a lesson I’ve learned from accidentally etching a lot of items instead of just cutting them…)

laser cut initial letter door plaque free project
“S” with hairline outline and no colour fill.

4) Check that the initial letter will fit inside the frame of the plaque. (This is down to personal preference, really, but as a guide the inside of the frame on the .pdf design is 50mm wide, and the “K” example letter is 35mm wide so it fits nicely inside the frame.)

initial letter S door plaque - free laser cutting resources
trying out different font sizes

5) Decide how big you would like the whole plaque to be. The example in the .pdf sample file is 60mm across, but you might like a bigger or smaller version. (Remember to change the size of the backing piece as well as the frame piece, if you are making the design larger or smaller.)

laser cut door plaque initial
Small laser cut door plaque

6) Decide whether you would like to include a hole in the piece, for hanging it on the door. If so, then keep the red circles in the cutting design. Otherwise, remove the red circles before you cut the pieces out.

free laser cutting resources: initial letter door plaque
red circle/hole is optional

7) (Optional) Cut out the blue circle as a test piece, to make sure you have the correct settings for the laser.

free laser cutting resources: initial letter door plaque for children
Optional: cut out test piece

8) Cut out the plaque pieces

laser cut MDF letter and door plaque
Individual pieces cut out

9) Glue the frame and letter onto the backing.

laser cut initial letter door shield plaque
Assembled plaque

10) Paint/spray/decorate/sell the plaque.


If you have found this useful (or if you’ve got any suggestions for making the resources better), or if you’ve created a door plaque yourself, please comment, tweet @LaserSister, or share your photos on instagram.